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Hybrid coating technology

Would you like to explore or expand the possibilities of linerless labels, but aren’t quite ready for a linerless production line? With Maan Engineering’s Hybrid Module, you can add linerless labels to your product range without compromising your laminate production. One coating line. Countless possibilities.

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What is hybrid coating technology?

Hybrid Technology is a configuration of the Hotmelt Coating Station that combines two applications on one machine. The coating station rotates, allowing hotmelt to be applied to either side of a paper or film web. This makes it easy to switch between linerless labels and pressure-sensitive laminates.

No separate coating lines. No complex conversion. One flexible solution.

Why is hybrid technology relevant?

Sustainability is important, and in the label market there are plenty of opportunities to produce more sustainably. One such option is linerless labels. These are innovative, self-adhesive labels without a backing sheet. With linerless labels, you save on materials, freight and other costs, making your entire production process considerably more sustainable.

We understand that the transition from laminated to linerless labels requires a significant investment and represents a major change to the production process. And not everyone is able or willing to take that big step all at once. That is why we have developed the Hybrid Coating Line.

With hybrid lamination coating technology, you combine the best of both worlds whilst keeping your production flexible, efficient and competitive.

Raw material linerless and PSA label
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How does it work?

The hybrid hotmelt coating station can be rotated, allowing you to coat both sides of the material. Depending on the product, you can configure the line for the desired application. And switching between applications mechanically takes just 15 minutes.

Whereas traditional production lines often require long changeover times or even separate lines, the hybrid lamination coating station makes this process quick and efficient.

What does this mean for your production?

  • Maximum flexibility

Respond immediately to changing market demand. Linerless today, laminates tomorrow. Your line is ready for it.

  • Lower capital expenditure (CAPEX)

Instead of multiple production lines, you invest in a single versatile line. Invest less > operate more.

  • Minimal downtime

With a changeover time of just 15 minutes, you minimise production losses. More uptime = more output.

  • More efficient use of space

One line instead of two means a smaller footprint. Ideal where production space is limited.

  • Future-proof production

The market is evolving rapidly. This is particularly true when it comes to more sustainable solutions, such as linerless. With our hybrid technology, you’ll be prepared for both current and future applications.

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Designed to perform

As you would expect from us, the Hybrid Coating Line has been developed for:

  • High production speeds
  • Precise and consistent coating weights
  • Stable process operation
  • Integration into advanced coating lines
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Tell us about your coating aspirations

We'll make it happen!

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