Take your tape innovation one step closer to production
With the testingfacilities of Maan Engineering
Are you working on making your tape product or coating process more sustainable? If so, you’ll know that new adhesive technologies offer opportunities, but also place different demands on coating and process control. How do you ensure that a promising product concept also performs at production scale? With our advanced coating equipment, extensive pilot facilities and applied coating expertise, you can take the step towards a stable, reproducible and scalable production process.
Are you exploring the benefits of UV hot-melt adhesives for your technical and high-performance tapes? We understand why. After all, solvent-based adhesives are under pressure due to increasing regulations, whilst water-based adhesives require drying tunnels – meaning space, energy and a significant investment. That makes UV hot-melt an interesting option. But at the same time, it also places certain demands on your process. Would you like to gain a better understanding of these requirements and see how UV hot-melt adhesives can enhance your tape’s performance? We’d be happy to help you validate your business case.
The technical realities of UV-curable PSAs
UV hot-melt requires more precise process control than conventional hot-melt. For example, when it comes to the viscosity and temperature of the adhesive and the UV curing process itself. We’d be happy to bring you up to speed on this:
A UV-curable pressure-sensitive adhesive behaves differently to a conventional hot-melt. This makes the process fundamentally more challenging. Furthermore, the lower the coating weight, the more critical it becomes. This calls for different application techniques, tailored to the coating weight and specifically designed for the application of a UV hot-melt.
UV curing and monitoring
UV curing is a critical and ‘invisible process’. You may well be wondering: how do you ensure consistency and accuracy? This requires the integration of UV lamps with precise UV monitoring. Without controlled curing, performance cannot be guaranteed. Find out how this works in practice.
From PSA innovation to a manageable coating process
What does using a UV hot-melt adhesive mean for your process? Often, the question isn’t whether the adhesive does what it’s designed to do, but how to make it work within your process. Sound familiar? Do you wonder how the adhesive reacts to your substrate? How do you ensure a consistent coating pattern? How do you keep the curing window stable? Or what happens when coating width, speed and process tolerances increase?
These are precisely the questions that arise when you want to scale up your product development to industrial production. And those questions are often difficult to answer within an R&D environment. Maan Engineering helps you to gain clarity on these steps. We show how physical properties translate into coating performance, process stability and future production capacity.
Validate your business case
Do you have it all worked out in your head? Or are you still comparing different adhesive concepts? In either case, a well-equipped test environment helps to answer crucial questions before production decisions are made.
- Reduce uncertainty
Identify process limitations before they become production problems.
- Accelerate development
Test, optimise and learn without putting a strain on existing production capacity.
- Build confidence
Gather real-world data to support technical and investment decisions.
- Validate scalability
Benefit from expertise at every stage of the process; from adhesive selection to lab and pilot testing; from validation to production.
UV hot-melt technology offers exciting opportunities for manufacturers of technical tapes. Discover how your concept performs under production conditions.
At our test centre, you can validate how your adhesive technology performs in practice. You’ll be supported by engineers who have in-depth knowledge of both the coating process and the coating equipment. Together, we’ll work towards your goal: translating promising developments into a process that can be scaled up with confidence.
Plan a testrun at our test centre
Plan a testrun at our test centre by contacting us via the buttons below. Then we will discuss what your testing needs are and plan an appointment with our coating experts.